1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger represents the pinnacle of engineering excellence, crafted for the precise and arduous task of sand and gravel excavation, with a specialized focus on the extraction of iron ore. This innovative equipment is a marvel of modern technology, featuring an all-in-one system that combines a dynamic chain bucket with a sophisticated screening mechanism. This design allows it to proficiently gather sand and gravel from a variety of aquatic environments, including rivers and lakes. The hallmark of this remarkable dredger is its unparalleled capability to expertly segregate iron ore from other substances, thanks to its state-of-the-art screening system. The dredger operates on an ingenious principle that employs the rotational force of the chain bucket, enabling it to efficiently unearth materials from the bed of the water. It simultaneously conducts an initial screening to effectively isolate iron ore from extraneous matter. Engineered with a steadfast commitment to supreme efficiency, durability, and adaptability, the Chain Bucket Iron Powder Dredger is built to excel across a wide array of environmental and geological contexts. At its core lies a pioneering screening system that utilizes specialized technical processes to exploit the magnetic properties of iron ore, thus optimizing extraction success. These processes integrate a diverse array of advanced methodologies, such as robust and subtle magnetic iron ore dressing process flows, ensuring the adept separation of iron ore. Techniques like roasting magnetic separation, flotation, and high-intensity magnetic separation are expertly applied, catering to the comprehensive needs of iron ore grades, from the lowest to the highest. Consequently, the Chain Bucket Iron Powder Dredger is celebrated as a beacon of efficiency and expertise in iron ore extraction, fully equipped to fulfill the complex demands of the contemporary steel industry through its meticulously crafted mineral processing flow and cutting-edge technological advancements.
2. Features
- Advanced Control System: Empowered by a state-of-the-art PLC control system, this dredger offers an unparalleled, seamless, and highly efficient one-man operation, setting a new benchmark for technological superiority.
- Efficient Cutter/Wheel Drive: Equipped with a cutting-edge, high-performance cutter/wheel drive system, this dredger ensures optimal operation and exceptional efficiency, redefining productivity standards.
- Reliable Hydraulic System: Harnessing a robust and dependable hydraulic system, this dredger delivers uninterrupted and smooth operations, regardless of varying conditions.
- Fresh Water Cooling: Designed with a sophisticated fresh water cooling system, this model enhances engine efficiency and performance to new heights.
- Pre-Delivery Testing: Meticulously assembled and subjected to rigorous quality assurance, this product guarantees superior performance and reliability before it even leaves the facility.
- Quick Assembly: Ingeniously engineered for fast and easy assembly, whether on water or land, minimizing downtime and maximizing productivity like never before.
- Standard Design: Adhering to standard design principles, this dredger is eligible for the Coastal Waters Certificate, fully compliant with maritime regulations, ensuring peace of mind.
- Spare Parts Availability: Featuring readily available standard spare parts directly from stock, this dredger facilitates swift and efficient maintenance, ensuring seamless operations.
- Optional Equipment: Offering a diverse range of optional equipment, this dredger caters to specific operational needs, enhancing versatility and adaptiveness.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
This advanced dredger is meticulously crafted to excel in a myriad of demanding scenarios, ensuring superior performance and efficiency in diverse environments:
- Coastal and Inland River Dredging: Expertly engineered, this powerful machine is tailored to deliver outstanding results in both coastal regions and inland river systems, addressing complex dredging challenges with precision.
- Sediment Excavation: Efficiently tackles cohesive sediment, meeting and exceeding the rigorous standards of MWR's class III requirements, ensuring unparalleled excavation performance.
- Mud and Sand Transport: Skillfully designed to transport mud and sand across extensive distances with remarkable ease, enhancing operational efficacy and productivity.
- Flexible Use: Its adaptable design empowers it with unmatched functionality across a multitude of environmental conditions, seamlessly catering to diverse and intricate dredging needs with finesse.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of the following meticulously engineered components:
- Main Pontoon: This central powerhouse is expertly crafted to house the engine room, ensuring seamless operations and delivering peak performance for all dredging activities.
- Side Pontoons: Ingeniously designed, the two side pontoons are securely connected to the main pontoon with precision-engineered bolts, facilitating effortless transport and streamlined assembly that optimizes operational efficiency.
- Construction: Expertly crafted with precision, all components boast a robust welded steel construction, ensuring unparalleled durability and strength. The hull is constructed using premium CCSB-grade shipbuilding steel plate, underscoring its superior quality and resilience.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Enjoy the peace of mind that comes with unwavering support from our expert technical team, dedicated to ensuring your operations remain seamless and productive. Our commitment to service excellence empowers your business with long-term stability and reliability.
- Maintenance Service: Ensuring Peak Performance and Longevity Benefit from regular, meticulous inspections and comprehensive maintenance routines, crafted to uphold optimal performance while extending the lifespan of your essential equipment. We prioritize the health and durability of your machinery to keep it running at its best.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Rest assured with our provision of superior quality replacement parts for your equipment's original components. Our commitment to excellence guarantees that your machinery retains its high efficiency and structural integrity, ensuring uninterrupted functionality.
- Technical Assistance: Expert Solutions for Your Every Inquiry Access top-tier solutions and insightful answers from our seasoned professionals for all your technical questions and challenges. Equip yourself with the comprehensive support and deep understanding you need to overcome any hurdles with confidence.
- Training: Tailored Educational Programs for Mastery and Proficiency Empower your team with our bespoke training programs, meticulously designed to impart the expertise and confidence necessary for proficient operation and upkeep of your dredger. Our tailor-made educational services ensure your crew's mastery and operational excellence.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to delivering top-notch quality and ensuring utmost safety in every operation.
- BV: Bureau Veritas - Esteemed and recognized worldwide, this prestigious certification highlights our steadfast adherence to the highest international standards and practices.
- ISO9001: International Quality Management Standard - A testament to our relentless pursuit of maintaining superior quality management practices, ensuring excellence in every aspect of our operations.
- ZC: (Additional Certification) - An additional testament to our exhaustive compliance with industry benchmarks, showcasing our comprehensive commitment to excellence and reliability.
- DNV: DNV GL - A distinguished accreditation that exemplifies our dedication to safety and rigorous quality standards, reinforcing our promise to deliver exceptional service and reliability.
8. Why Choose HengPeng
- High Quality: Our China Heavy-Duty 120m3/T Chain Bucket Iron Dredger is expertly constructed using CCS marine steel, assuring incredible durability and exceptional performance. This is achieved through the incorporation of pioneering technology, setting a new standard in the industry.
- Reliable Performance: Experience the pinnacle of efficiency and reliability with our advanced drive system, coupled with robust electrical components. Designed to deliver peak performance and extended operational life, our dredger stands ready to tackle any challenge.
- Customization: We provide unmatched versatility with the option to tailor our dredger to perfectly align with your specific requirements. Our designs are adaptable to various working environments, ensuring you get a solution that fits seamlessly with your operations.
- Fast Delivery: Take advantage of our rapid delivery services, where standard design models are prepared for dispatch within a swift timeframe of just 10-15 days, ensuring that your projects remain on schedule.
- Comprehensive Support: Experience unwavering confidence with our lifetime technical support, which includes extensive maintenance solutions and practical training services. Our commitment is to ensure your operations remain smooth and efficient at all times.
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