Introducing the Chain Bucket Iron Power Dredger 120m³, proudly produced at the renowned Heng Peng Shipyard. This state-of-the-art dredger is engineered for excellence and efficiency, designed to meet the demands of modern mining operations. Experience unparalleled performance with our cutting-edge technology, ensuring maximum productivity and reliability in every venture.
1. Introduction
The Chain Bucket Iron Powder Dredger is a remarkable embodiment of cutting-edge innovation and meticulous engineering in sediment excavation and mineral processing, focusing on iron ore extraction. This elite equipment is expertly engineered to master the complex challenge of excavating and precisely screening sand, gravel, and iron ore from bodies of water such as rivers and lakes.
Central to this state-of-the-art machinery is an integrated system that artfully merges a chain bucket with a precision screening mechanism. This pioneering design endows the dredger with the capability to efficiently retrieve material from the waterbed, ensuring a meticulous separation of iron ore from other substances. The chain bucket, featuring an advanced dynamic rotational mechanism, proficiently excavates and initiates the sorting process of materials drawn directly from the underwater sediment.
What distinctly elevates this dredger is its unparalleled ability to expertly discern and isolate iron ore from other materials. With its revolutionary screening technology, the dredger employs specialized technical methodologies that exploit the magnetic disparities intrinsic to iron ore. This maximizes extraction efficiency to its highest degree, ensuring the capture and separation of even the finest iron ore particles from unwanted impurities with precision and ease.
Designed with a focus on optimal efficiency, robust durability, and exceptional versatility, the Chain Bucket Iron Powder Dredger performs admirably in a wide array of environmental and geological contexts. The core screening system integrates both strong and weak magnetic iron ore processing flows, ensuring the effective separation of iron ore irrespective of its grade, thereby demonstrating its prowess across various conditions.
2.Specification
| Specification |
Parameter |
| Capacity |
120m³/h |
| Dredging Depth |
3-5m |
| Discharge Distance |
180m |
| Main Engine Power |
100KW |
| Operation System |
Electric Control |
| Material Selection |
Iron |
| Iron Selection Rate |
95% |
3. Features
- Large Capacity: Engineered for impressive performance, this magnificent dredger boasts a substantial capacity of 120m³/h. It effortlessly manages vast volumes of material, perfectly aligning with the rigorous demands of large-scale operations. A true powerhouse for your mining needs!
- High Iron Selection Rate: Experience unparalleled efficiency with an iron selection rate soaring to an astounding 95%! This exceptional capability ensures meticulous separation of iron from excavated materials, thereby significantly enhancing both operational efficiency and resource utilization. Revolutionize your mining process with precision like never before.
II. Flexible Operation Capabilities
- Moderate Dredging Depth: Designed with versatility in mind, the dredging depth ranges from 3 to 5 meters, perfectly adaptable to a variety of operational environments. Whether you're navigating shallow waters or moderately deep territories, this dredger is your reliable partner in diverse conditions.
- Remote Discharge: Embrace convenience and efficiency with our advanced remote discharge feature, reaching up to a remarkable 180 meters. Streamline your operations by effortlessly transporting screened materials to designated locations, thereby slashing manual handling costs and simplifying secondary processing. Efficiency redefined!
III. Advanced Power System
- Powerful Engine: Harness the might of our robust 100KW main engine, delivering unwavering power tailored to ensure the dredger's stable performance across diverse operating scenarios. This powerhouse of energy guarantees optimal functionality whenever and wherever you need it.
- Electric Control: Experience seamless operation with our state-of-the-art electric control system. It boasts user-friendly interfaces, rapid responsiveness, and straightforward maintenance, ensuring your operations are not just easy but also efficient and reliable.
IV. Durable Materials and Structural Design
- High-Quality Materials: Constructed with premium iron, renowned for its exceptional wear and corrosion resistance, this equipment promises extended service life. Enjoy the benefits of durability and robustness in key components and the main body, engineered for prolonged endurance.
- Optimized Structure: The innovative chain bucket design is masterfully crafted to enhance excavation processes by efficiently crushing and screening materials. Not only does it minimize energy consumption and wear, but it also amplifies productivity, making your mining operations more eco-friendly and cost-effective.
4.Application scenarios
I. River Dredging and Desilting
- River Maintenance: This state-of-the-art equipment is meticulously designed for the regular dredging and desilting of rivers. By effectively removing silt, sediments, and debris from the riverbed, it significantly enhances navigation and optimizes flood discharge capabilities, ensuring smooth and safe river operations.
- Ecological Restoration: Through precise dredging operations, this equipment plays a pivotal role in the ecological restoration of rivers. By enhancing the natural habitat, it fosters the survival and reproduction of aquatic life, while also rejuvenating the natural form and scenic beauty of river landscapes.
II. Port and Waterway Maintenance
- Port Waterway Clearing: This versatile equipment excels in clearing mud, stones, and debris from port waterways. It ensures unimpeded navigation, facilitating the safe and efficient entry and exit of marine vessels, thereby supporting port operations with enhanced reliability.
- Berth Maintenance: Around the bustling areas of berths, this equipment is invaluable for excavating and organizing mud and sediments. It ensures a flat and stable surface, promoting seamless docking operations and maintaining the structural integrity of berthing areas.
III. Reservoir and Lake Management
- Reservoir Desilting: With a focus on improving water storage and flood control, this equipment effectively performs regular reservoir desilting. By removing silt and sediments from reservoir bottoms, it optimizes water capacity and enhances the overall functionality of reservoir operations.
- Lake Management: In the realm of lake management, this equipment is pivotal for excavating and cleaning pollutants and sediments from lake beds. It dramatically improves water quality and the ecological environment, fostering a healthier aquatic ecosystem.
IV. Iron Ore Mining
- Iron Ore Mining: This equipment is a powerful tool in iron ore mining, designed to efficiently excavate iron ore and minerals. It enhances mining efficiency and optimizes resource utilization through advanced screening and crushing capabilities, setting new standards in mining productivity.
- Tailings Processing: Within the mining process, this equipment excels in the crushing and screening of tailings. By recovering valuable components and minimizing resource waste, it contributes to a more sustainable and economically viable mining operation.
V. Other Application Scenarios
- Excavation of Building Foundations: In the construction sector, this equipment is instrumental in the excavation of building foundations. It provides a robust and stable foundation for construction projects, ensuring structural integrity and longevity of buildings.
- Environmental Protection and Governance: This equipment is pivotal in environmental protection and governance initiatives. It effectively treats pollutants in rivers, lakes, and reservoirs, enhancing water quality and the ecological environment, and promoting sustainable ecological practices.
5.Hull decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of the following components:
- Main Pontoon: This central powerhouse is artfully engineered to accommodate the engine room with remarkable efficiency, ensuring uninterrupted operations and consistently delivering optimal performance.
- Side Pontoons: Brilliantly designed, the dual side pontoons are firmly attached to the main pontoon with precision-engineered high-grade bolts, enabling effortless transportation and seamless assembly, epitomizing operational efficiency.
- Construction: Meticulously crafted with exceptional precision, every component is composed of resilient welded steel, offering unmatched durability and strength. The hull is constructed from top-tier CCSB-grade shipbuilding steel plate, underscoring its extraordinary quality and reliability.
6.After-sales service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Delight in the unwavering support from our dedicated technical team, committed to ensuring your operations flow effortlessly and efficiently. Our pledge to you: long-term reliability and peace of mind, nurturing your sustained success.
- Maintenance Service: Ensuring Peak Performance and Longevity Our expert team performs thorough inspections and comprehensive maintenance, securing optimal performance and significantly extending the lifespan of your esteemed equipment, ensuring it operates at its best.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We provide exceptional replacement parts for original components whenever needed, ensuring your equipment continues to operate with top-notch performance and maintaining its structural integrity.
- Technical Assistance: Expert Solutions for Your Every Inquiry Benefit from expert solutions to all your technical queries and challenges, empowering you with the knowledge and support needed to confidently overcome any obstacle.
- Training: Tailored Educational Programs for Mastery and Proficiency Unlock the potential of your team with our customized training services, designed to enhance their skills in efficiently operating and maintaining the dredger, building confidence and promoting excellence.
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