1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is an expertly crafted, state-of-the-art marvel designed for the rigorous tasks of excavating and processing sand and gravel, with a particular focus on iron ore extraction. This advanced piece of machinery features an ingenious combination of a chain bucket and a precision screening mechanism, allowing it to efficiently gather sand and gravel from various aquatic environments such as rivers and lakes. What truly sets this equipment apart is its cutting-edge screening system, which meticulously isolates iron ore from other materials. Utilizing the rotational efficiency of the chain bucket, the dredger expertly extracts from the bed of water bodies, performing an initial separation to distinguish iron ore from impurities. Engineered for optimal performance, exceptional durability, and remarkable adaptability, the Chain Bucket Iron Powder Dredger is designed to excel in a wide range of environmental and geological settings. At its core, the screening system employs specialized technical processes, leveraging the magnetic properties of iron ore to enhance extraction effectiveness. These processes include an array of sophisticated techniques such as robust and nuanced magnetic iron ore dressing process flows, ensuring the effective separation of iron ore. Methods like roasting magnetic separation, flotation, and high-intensity magnetic separation are skillfully applied, addressing a variety of iron ore grades, from low-grade to high-grade. Consequently, the Chain Bucket Iron Powder Dredger sets the benchmark for efficiency and expertise in iron ore extraction, perfectly equipped to fulfill the diverse demands of the modern steel industry through its meticulously developed mineral processing flow and groundbreaking technological advancements.
2. Features
- Advanced Control System: Harnessing the power of a state-of-the-art PLC control system, this dredger exemplifies cutting-edge technology. It offers seamless, efficient, and intuitive one-man operation, establishing a new benchmark for innovation and advancement.
- Efficient Cutter/Wheel Drive: Equipped with a pioneering, high-performance cutter/wheel drive system, this equipment guarantees peak operational efficiency and outstanding performance, redefining industry standards.
- Reliable Hydraulic System: Featuring a robust and steadfast hydraulic system, this dredger ensures smooth and continuous operation across a variety of challenging conditions, solidifying its reputation for reliability.
- Fresh Water Cooling: Incorporating an advanced fresh water cooling system, this dredger is designed to significantly boost engine efficiency and enhance overall performance.
- Pre-Delivery Testing: Every unit is meticulously assembled and undergoes rigorous quality testing before delivery, guaranteeing exceptional performance and reliability, reflecting our commitment to excellence.
- Quick Assembly: Ingeniously constructed for swift and straightforward assembly, whether afloat or onshore. This design minimizes downtime and maximizes productivity, ensuring you are always operational.
- Standard Design: Adhering strictly to established design standards, this dredger is eligible for the Coastal Waters Certificate and fully compliant with all maritime regulations, ensuring operational integrity.
- Spare Parts Availability: With readily available standard spare parts from stock, this dredger facilitates effortless and efficient maintenance, ensuring seamless operation and minimizing any potential downtime.
- Optional Equipment: Offers a diverse array of optional equipment, tailored to meet specific operational requirements and enhance the versatility of your dredging solutions.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
This dredger is meticulously crafted for the following scenarios:
- Coastal and Inland River Dredging: Expertly engineered to perform efficiently across diverse environments, from dynamic coastal regions to serene inland river systems.
- Sediment Excavation: Meticulously designed to efficiently tackle cohesive sediment, ensuring compliance with the demanding standards of the MWR's class III requirements.
- Mud and Sand Transport: Ingeniously crafted to transport mud and sand effortlessly across extensive distances, guaranteeing seamless operations.
- Flexible Use: Boasting an adaptable design, this dredger empowers functionality across a multitude of environmental conditions, tailored to meet various dredging requirements with precision.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is the heart of operations, skillfully engineered to accommodate the engine room. It ensures smooth functionality and maximizes performance efficiency.
- Side Pontoons: With an innovative design, the two side pontoons are seamlessly bolted to the main pontoon. This feature allows for easy transportation and efficient, quick assembly.
- Construction: Meticulously engineered, every component boasts a sturdy welded steel construction, offering extraordinary durability and strength. The hull is crafted from high-grade CCSB shipbuilding steel plate, underscoring its premium quality and resilience.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Our unwavering commitment to continuous support from our specialized technical team ensures your operations are not only smooth and efficient but consistently reliable, fostering enduring success.
- Maintenance Service: Ensuring Peak Performance and Longevity Our meticulous regular inspections and comprehensive maintenance services are meticulously designed to ensure your equipment performs optimally, thereby significantly extending its lifecycle.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We are committed to providing premium quality replacements for original components, whenever needed, ensuring your equipment's integrity and efficiency remain uncompromised.
- Technical Assistance: Expert Solutions for Your Every Inquiry Access expert knowledge and receive comprehensive answers to all your technical questions and concerns, equipping you with the support needed to confidently address any challenge.
- Training: Tailored Educational Programs for Mastery and Proficiency Our customized training services are designed to empower your team, providing them with the essential skills for efficient operation and maintenance of the dredger, fostering confidence and proficiency.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to quality and safety in all aspects of our operations.
- BV: Bureau Veritas - Renowned across the globe, this prestigious certification highlights our strict adherence to international standards and practices.
- ISO9001: International Quality Management Standard - Our firm promise to sustain exceptional quality management practices, ensuring the highest level of quality assurance.
- ZC: (Additional Certification) - A further testament to our thorough compliance with industry benchmarks, affirming our comprehensive commitment to excellence.
- DNV: DNV GL - An esteemed accreditation that mirrors our steadfast dedication to safety and rigorous quality standards, cementing our reputation as industry leaders.
8. Why Choose HengPeng
- High Quality: Our iron dredger exemplifies superior craftsmanship, constructed with CCS marine steel for exceptional strength and resilience. With the infusion of pioneering technology, it delivers unparalleled durability and performance that stands the test of time.
- Reliable Performance: Experience a new echelon of performance with our advanced drive system and robust electrical components. Engineered for peak efficiency and remarkable longevity, our products promise dependable operation in demanding conditions.
- Customization: Discover the power of flexibility with our bespoke customization options. We tailor the dredger precisely to your specifications, ensuring it seamlessly integrates into a variety of operational landscapes and meets your unique requirements.
- Fast Delivery: Take advantage of our expedited delivery process, where our standard designs are prepared for dispatch in as little as 10 to 15 days, ensuring your projects remain on schedule.
- Comprehensive Support: Gain assurance with our lifetime technical support and comprehensive maintenance packages. Our commitment extends to hands-on training services, guaranteeing that your operations run smoothly and efficiently.
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