1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger represents the pinnacle of modern engineering, meticulously crafted for the intricate and demanding task of sand and gravel excavation with a special focus on efficient iron ore extraction. This cutting-edge machine integrates a sophisticated chain bucket system paired with an advanced precision screening mechanism, allowing it to expertly harvest sand and gravel from diverse aquatic environments like rivers and lakes. Its remarkable feature lies in its state-of-the-art screening capability, meticulously designed to separate iron ore from other materials with unparalleled precision. By harnessing the rotational power of the chain bucket, this dredger excels in excavating the waterbed, performing an initial screening to discern iron ore from impurities. Embodying a design philosophy aimed at maximizing efficiency, durability, and adaptability, the Chain Bucket Iron Powder Dredger is engineered to excel across various environmental and geological contexts. Central to its operation is a specialized screening system that employs sophisticated technical processes to exploit the magnetic properties of iron ore, enhancing extraction efficiency. These include advanced techniques such as strong and weak magnetic iron ore dressing processes, roasting magnetic separation, flotation, and high-intensity magnetic separation, ensuring the effective separation of iron ore across a range of grades from low to high. Consequently, the Chain Bucket Iron Powder Dredger emerges as a hallmark of efficiency and expertise in iron ore extraction, adeptly positioned to fulfill the complex demands of the contemporary steel industry with its meticulously planned mineral processing flow and technological innovations.
2. Features
- Advanced Control System: Harness the power of a cutting-edge PLC control system, allowing this dredger to offer a seamless and remarkably efficient one-man operation, epitomizing the forefront of technological advancement.
- Efficient Cutter/Wheel Drive: Equipped with a pioneering, high-performance cutter/wheel drive system, this dredger ensures optimal functionality and exceptional efficiency, setting a benchmark in performance.
- Reliable Hydraulic System: Featuring a sturdy and reliable hydraulic system, this dredger guarantees smooth and uninterrupted operation across a variety of conditions, ensuring consistent performance.
- Fresh Water Cooling: Incorporates an advanced fresh water cooling system designed to significantly enhance engine efficiency and performance for long-lasting operations.
- Pre-Delivery Testing: Assembled with meticulous precision and subjected to comprehensive quality testing before delivery, this dredger ensures unparalleled performance and reliability once it reaches your hands.
- Quick Assembly: Engineered for swift and straightforward assembly, whether on water or land, this dredger minimizes downtime and maximizes your productivity effortlessly.
- Standard Design: Adhering to standard design principles, this dredger is eligible for the Coastal Waters Certificate and meets all maritime regulations, ensuring seamless compliance.
- Spare Parts Availability: Boasts an inventory of readily available standard spare parts, simplifying maintenance and ensuring smooth operations without delay.
- Optional Equipment: Offers a variety of optional equipment choices, tailored to meet specific operational demands and augmenting the versatility of the dredger.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW Cummins
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
This remarkable dredger has been meticulously crafted to serve in a diverse array of scenarios, showcasing its unparalleled versatility and engineering excellence:
- Coastal and Inland River Dredging: Expertly engineered with precision, this dredger performs seamlessly in both coastal regions and complex inland river systems, ensuring optimal results.
- Sediment Excavation: It efficiently tackles cohesive sediment challenges, meeting and exceeding the rigorous standards of MWR's class III requirements with outstanding effectiveness.
- Mud and Sand Transport: Skillfully designed, this dredger transports mud and sand over extensive distances effortlessly, showcasing its superior capability.
- Flexible Use: The adaptable design of this dredger empowers it to function in a multitude of environmental conditions, catering to a wide range of dredging needs with ease and reliability.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is adeptly engineered to house the engine room, ensuring seamless operations and consistently delivering peak performance.
- Side Pontoons: Ingeniously crafted, the two side pontoons are affixed to the main pontoon with precision bolts, facilitating effortless transportation and ensuring swift, streamlined assembly.
- Construction: Every component is expertly crafted featuring robust welded steel construction, delivering unmatched durability and supreme strength. The hull boasts premium CCSB-grade shipbuilding steel plate, underscoring its superior quality and resilience.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Enjoy the peace of mind that comes with knowing our dedicated technical team is always ready to ensure your operations run seamlessly, efficiently, and with unwavering reliability, fostering long-term performance success.
- Maintenance Service: Ensuring Peak Performance and Longevity We conduct meticulous inspections and provide comprehensive maintenance to guarantee your equipment performs at its best while significantly prolonging its life cycle, preserving your investment in excellence.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Whenever replacement is necessary, we supply premium-quality components that uphold the original standards, ensuring your machinery continues to function smoothly and efficiently.
- Technical Assistance: Expert Solutions for Your Every Inquiry Gain unparalleled access to expert solutions for all your technical inquiries, ensuring you’re equipped with the precise knowledge and support to confidently overcome any challenge.
- Training: Tailored Educational Programs for Mastery and Proficiency Our bespoke training services empower your team with the essential skills and knowledge needed to expertly operate and maintain the dredger, fostering both confidence and proficiency.
7. Certifications
- CCS: China Classification Society - This prestigious certification is a hallmark of excellence, proudly showcasing our unwavering commitment to quality and safety in every aspect of our operations.
- BV: Bureau Veritas - Globally recognized, this esteemed certification highlights our steadfast adherence to the highest international standards, ensuring reliability and trust.
- ISO9001: International Quality Management Standard - This certification is our solemn pledge to uphold superior quality management practices, guaranteeing excellence in all our processes.
- ZC: (Additional Certification) - This certification serves as further testament to our comprehensive compliance with rigorous industry benchmarks, ensuring we meet and exceed expectations.
- DNV: DNV GL - A distinguished accreditation that powerfully reflects our dedication to maintaining the highest safety and quality standards in all our endeavors.
8. Why Choose HengPeng
- High Quality: Elevate your operations with our dredger, crafted from premium CCS marine steel, showcasing the pinnacle of durability and advanced technological integration. Our iron dredger is meticulously crafted with CCS marine steel, ensuring unmatched durability and performance, thanks to our integration of cutting-edge technology.
- Reliable Performance: Experience peak efficiency with our sophisticated drive system and robust electrical components, engineered for enduring reliability and peak performance. Experience superior performance with our state-of-the-art drive system and dependable electrical components, designed for optimal efficiency and longevity.
- Customization: Tailor the perfect dredger to your specific requirements, offering unmatched versatility for any working conditions. We offer unparalleled flexibility with the ability to customize the dredger to meet your exact needs and adapt to diverse working environments.
- Fast Delivery: Experience our rapid delivery process, ensuring your project remains on track with standard designs shipped in just 10-15 days. Benefit from our swift delivery service, with standard designs ready to be dispatched within a mere 10-15 days.
- Comprehensive Support: Benefit from enduring peace of mind with our all-inclusive technical assistance, routine maintenance solutions, and practical training to guarantee uninterrupted operations. Enjoy peace of mind with our lifetime technical support, comprehensive maintenance solutions, and hands-on training services to ensure seamless operation.