Introducing the state-of-the-art Chain Bucket Iron Power Dredger 120m³, crafted with precision at the renowned Heng Peng Shipyard. This marvel of engineering embodies innovation, efficiency, and reliability, designed to meet the rigorous demands of modern silt mining operations. Experience unparalleled performance and cutting-edge technology with every deployment.
1. Introduction
The Chain Bucket Iron Powder Dredger embodies the zenith of innovation and precision within the domain of sediment excavation and processing, especially tailored for iron ore extraction. This state-of-the-art apparatus is meticulously engineered to master the complex task of excavating and screening sand, gravel, and iron ore from aquatic environments such as rivers and lakes.
At the core of this cutting-edge machinery lies an integrated powerhouse system that flawlessly melds a chain bucket with a sophisticated precision screening mechanism. This pioneering design empowers the dredger to adeptly retrieve materials from the waterbed, ensuring a pristine separation of iron ore from other substances. The chain bucket, endowed with a dynamic rotational mechanism, expertly excavates and initiates a preliminary sorting of materials directly from the underwater sediment.
What truly distinguishes this dredger is its unparalleled ability to discern and isolate iron ore from other materials. Through its revolutionary screening technology, the dredger harnesses specialized technical processes that exploit the magnetic variations intrinsic to iron ore. This maximizes extraction efficiency, ensuring that even the most minute particles of iron ore are meticulously captured and separated from unwanted impurities.
Engineered with a focus on extraordinary efficiency, steadfast durability, and exceptional versatility, the Chain Bucket Iron Powder Dredger is crafted to perform with excellence across diverse environmental and geological conditions. Its central screening system integrates both strong and weak magnetic iron ore dressing process flows, guaranteeing the proficient separation of iron ore irrespective of its grade.
2.Specification
| Specification |
Parameter |
| Capacity |
120m³/h |
| Dredging Depth |
3-5m |
| Discharge Distance |
180m |
| Main Engine Power |
100KW |
| Operation System |
Electric Control |
| Material Selection |
Iron |
| Iron Selection Rate |
95% |
3. Features
- Vast Capacity: Equipped with an impressive capacity of 120m³/h, this powerhouse of a machine efficiently processes substantial volumes of material with ease and precision. Designed for challenging large-scale operations, it meets and exceeds your demands, ensuring consistent productivity.
- Superior Iron Selection Rate: Achieving an astounding 95% iron selection rate, this equipment excels at meticulously screening iron from excavated materials. This high efficiency maximizes operational performance and optimizes resource use, leading to superior outcomes and productivity.
II. Seamless Operational Flexibility
- Versatile Dredging Depth: With a dredging depth capability spanning 3-5m, this equipment is expertly crafted to adapt to a diverse range of operating conditions, from shallow veneers to more moderately profound waters, ensuring versatile deployment.
- Extended Remote Discharge: Boasting a formidable discharge distance of up to 180m, this feature ensures streamlined transport of screened materials to designated sites. It significantly reduces costs associated with manual handling and secondary processing, facilitating efficient project management.
III. Cutting-Edge Power System
- Robust Engine: Harnessing the strength of a 100KW main engine, this equipment delivers unwavering power support. It maintains stable operations throughout various demanding conditions, ensuring reliability and enduring productivity.
- Intuitive Electric Control: The electric control system is designed for effortless operation, offering rapid responsiveness and straightforward maintenance. It ensures seamless control, enhancing operational efficiency and minimizing downtime.
IV. Resilient Materials and Innovative Structural Design
- Premium Quality Materials: Constructed from top-grade iron, the main body and crucial components boast exceptional wear and corrosion resistance. This robust composition significantly extends the lifecycle of the equipment, offering enduring performance and reliability.
- Enhanced Structural Design: The ingenious chain bucket design deftly crushes and screens materials with greater efficacy during excavation. This optimized design reduces energy consumption and wear, ensuring maximum efficiency and sustainability.
4.Application scenarios
I. River Dredging and Desilting
- River Maintenance: Our state-of-the-art equipment is ideal for the systematic dredging and desilting of rivers, effectively removing unwanted silt, sediment, and debris from riverbeds. This process greatly enhances navigation, while significantly boosting flood discharge efficiency.
- Ecological Restoration: Through thorough dredging, we rejuvenate the river's ecological balance, encouraging the thriving of aquatic life. This process supports the restoration of the river's natural beauty and landscape, promoting both environmental health and aesthetic appeal.
II. Port and Waterway Maintenance
- Port Waterway Clearing: This advanced equipment efficiently clears mud, stones, and debris from port waterways. It ensures seamless navigation, facilitating the safe and efficient movement of ships in and out of ports, maintaining optimal operational conditions.
- Berth Maintenance: Around berths, our equipment excels in excavating and organizing sediments to maintain a stable, even surface. This upkeep is vital for ensuring the smooth functioning and safety of docking operations.
III. Reservoir and Lake Management
- Reservoir Desilting: Utilize our cutting-edge technology for routine desilting of reservoirs. By removing silt and sediments, we enhance water storage and bolster flood control capabilities, ensuring a robust and reliable water management system.
- Lake Management: In managing lakes, our equipment plays a crucial role in cleaning pollutants and sediments from the lake bottom. This not only improves water quality but also enriches the lake's ecological environment, making it healthier and more sustainable.
IV. Iron Ore Mining
- Iron Ore Mining: Perfect for iron ore mining, our equipment efficiently excavates iron ores and minerals. It enhances mining productivity and optimizes resource use with its superior screening and crushing capabilities.
- Tailings Processing: During the iron ore mining process, our technology excels in crushing and screening tailings. This innovation recovers valuable components, minimizes resource wastage, and contributes to sustainable mining practices.
V. Other Application Scenarios
- Excavation of Building Foundations: In construction projects, our equipment is indispensable for excavating building foundations, ensuring a reliable and robust base essential for long-lasting and stable structures.
- Environmental Protection and Governance: In the realm of environmental protection, our equipment treats pollutants in rivers, lakes, and reservoirs. It plays a pivotal role in enhancing water quality and fostering a healthier ecological environment, aligning with sustainability goals.
5.Hull decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of the following components:
- Main Pontoon: This central powerhouse is meticulously engineered to house the engine room with utmost efficiency, ensuring flawless operations and consistently delivering top-tier performance.
- Side Pontoons: Impressively engineered, the two side pontoons are firmly connected to the main pontoon using premium-grade bolts. This design choice facilitates effortless transportation and enables smooth assembly, epitomizing optimal efficiency.
- Construction: Precisely crafted with meticulous attention to detail, every component boasts a strong welded steel construction, ensuring unmatched durability and resilience. The hull is constructed from top-quality CCSB-grade shipbuilding steel plate, underscoring its exceptional quality and dependability.
6.After-sales service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Enjoy the unwavering support of our dedicated technical team, ensuring your operations remain smooth and efficient. This steadfast commitment fosters long-term reliability and peace of mind, reinforcing your confidence in uninterrupted performance.
- Maintenance Service: Ensuring Peak Performance and Longevity Our team conducts thorough inspections and comprehensive maintenance to ensure outstanding performance, effectively extending the lifespan of your invaluable equipment, so it operates at its best.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We provide high-quality replacements for original components as needed, maintaining your equipment's peak performance and ensuring its integrity stays intact at all times.
- Technical Assistance: Expert Solutions for Your Every Inquiry Receive expert solutions to all your technical inquiries and challenges, ensuring you have the knowledge and support needed to confidently tackle any obstacle you may encounter.
- Training: Tailored Educational Programs for Mastery and Proficiency Benefit from our customized training services designed to empower your team, enhancing their proficiency in operating and maintaining the dredger, while instilling a sense of confidence and excellence in their work.
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