1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger represents the pinnacle of modern engineering, meticulously crafted to undertake the rigorous task of sand and gravel excavation, with a keen focus on iron ore extraction. This exceptional apparatus integrates a sophisticated chain bucket system with a high-precision screening mechanism, allowing it to efficiently harvest and separate valuable resources from aquatic environments like rivers and lakes. Its innovative design accentuates its proficiency in isolating iron ore from other materials, thanks to an advanced screening system that distinguishes iron ore particles with meticulous precision. Utilizing the rotational prowess of the chain bucket, this dredger expertly extracts material from the waterbed, executing an initial screening phase that separates iron ore from unwanted impurities. Engineered for peak performance, this dredger boasts remarkable efficiency, exceptional durability, and versatile adaptability, making it well-suited for a variety of environmental and geological conditions. Central to its design is a cutting-edge screening system that employs specialized technical methods to leverage the magnetic differences of iron ore, ensuring maximum extraction efficiency. The system incorporates advanced processes such as both strong and weak magnetic iron ore dressing techniques to achieve optimal separation. It deftly applies methods like roasting magnetic separation, flotation, and high-intensity magnetic separation, accommodating a wide range of iron ore grades from low to high. As such, the Chain Bucket Iron Powder Dredger stands as a beacon of efficiency and expertise in iron ore extraction, fully equipped to satisfy the diverse demands of the contemporary steel industry through its meticulously engineered mineral processing flows and innovative technological advancements.
2. Features
- Advanced Control System: Command the future of slurry management with our groundbreaking China Heavy-Duty 120m3/T Chain Bucket Iron Dredger. Equipped with a state-of-the-art PLC control system, it ensures seamless, efficient, and sophisticated one-man operation. Redefine technological advancement with unmatched precision and control.
- Efficient Cutter/Wheel Drive: Our dredger boasts a cutting-edge, high-performance cutter/wheel drive system. This ensures an unparalleled level of optimal operation and supreme efficiency, making handling heavy-duty tasks look effortless.
- Reliable Hydraulic System: Experience the power of a robust and steadfast hydraulic system. Our design guarantees smooth, uninterrupted operations across a variety of conditions, ensuring reliability and trustworthiness every step of the way.
- Fresh Water Cooling: Harness the power of innovation with a sophisticated fresh water cooling system. This feature significantly enhances engine efficiency and performance, ensuring your equipment stays ahead of the curve.
- Pre-Delivery Testing: Every dredger is meticulously assembled and subjected to rigorous quality testing before delivery. This guarantees top-notch performance and steadfast reliability—integral for peace of mind and operational success.
- Quick Assembly: Designed for swift assembly, whether afloat or onshore, our dredger minimizes downtime and maximizes productivity. It guarantees easy and rapid setup, optimizing your operational efficiency.
- Standard Design: Engineered to conform with standard design principles, our dredger is eligible for the Coastal Waters Certificate and complies with all maritime regulations. Trust in design that meets and exceeds industry standards.
- Spare Parts Availability: Our dredger ensures smooth operations with readily available standard spare parts from stock. Experience easy and efficient maintenance, ensuring your operations never miss a beat.
- Optional Equipment: Tailor your dredging experience with a variety of optional equipment. Our offerings cater to specific operational needs, enhancing versatility and adaptability for an optimized solution.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
This dredger is meticulously crafted for the following scenarios:
- Coastal and Inland River Dredging: Expertly engineered, this powerful dredger excels in both coastal regions and intricate inland river systems, ensuring unparalleled performance and versatility.
- Sediment Excavation: Efficiently tackles cohesive sediment with precision, meeting the demanding standards of MWR's class III requirements, thereby guaranteeing reliable and consistent results.
- Mud and Sand Transport: Ingeniously designed to skillfully transport mud and sand over extensive distances, this dredger ensures seamless operations and optimal efficiency with every use.
- Flexible Use: Its adaptable design empowers unmatched functionality across a multitude of environmental conditions, adeptly catering to diverse dredging needs and challenges.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of the following expertly engineered components:
- Main Pontoon: This central powerhouse is meticulously designed to house the engine room, ensuring operations run seamlessly with peak performance and utmost efficiency.
- Side Pontoons: Ingeniously crafted, the two side pontoons are securely connected to the main pontoon using precision-engineered bolts, allowing for easy transportation and streamlined assembly.
- Construction: Expertly crafted with precision and care, all parts boast a robust welded steel construction, ensuring unmatched durability and strength. The hull features premium CCSB-grade shipbuilding steel plate, standing as a testament to its superior quality and excellence.
6. After-Sales Service
- Lifetime Technical Support: The Ultimate Assurance for Uninterrupted Success With unwavering dedication, our technical team provides continuous support, ensuring your operations achieve peak efficiency and reliability for the long term.
- Maintenance Service: Maximizing Performance and Equipment Longevity Our team conducts regular inspections and meticulous maintenance, ensuring your equipment performs optimally and enjoys an extended lifecycle.
- Accessory Replacement: Superior Quality Components for Uninterrupted Operations We supply top-tier replacement components for your original parts, ensuring your equipment's efficiency and integrity are consistently upheld.
- Technical Assistance: Professional Solutions for Every Technical Challenge Access expert solutions for all your technical queries, providing the essential knowledge and support to overcome any operational challenge.
- Training: Customized Educational Programs for Operational Mastery Our bespoke training services empower your team with the expertise needed to proficiently operate and maintain the dredger, ensuring they are both confident and capable.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to quality and safety in every operation.
- BV: Bureau Veritas - This prestigious global recognition underscores our adherence to the highest international standards, showcasing our global credibility.
- ISO9001: International Quality Management Standard - Our promise to upholding superior quality management practices, ensuring excellence in every facet of our operations.
- ZC: (Additional Certification) - A further testament to our comprehensive compliance with the most stringent industry benchmarks, elevating our credibility.
- DNV: DNV GL - A distinguished accreditation that reflects our steadfast dedication to safety and rigorous quality standards, reinforcing our reputation for excellence.
8. Why Choose HengPeng
- High Quality: Our iron dredger is a masterpiece of precision engineering, painstakingly constructed with premium CCS marine steel. This ensures unparalleled strength and reliability, perfectly complementing the latest advancements in technology for a product that stands in a class of its own.
- Reliable Performance: Step into a realm of exceptional performance with our cutting-edge drive system. Coupled with robust and trusted electrical components, our dredger delivers unmatched efficiency and extended service life, designed to meet the highest standards of excellence.
- Customization: Experience the ultimate in personalization with our dredger, offering unrivaled adaptability to tailor every aspect to your unique specifications, seamlessly fitting a variety of operational demands and environmental conditions.
- Fast Delivery: Take advantage of our rapid delivery service, ensuring that our expertly designed standard models are ready for shipment in just 10-15 days, keeping your projects on track without delay.
- Comprehensive Support: Enjoy total confidence with our all-encompassing support services. We provide enduring technical expertise, thorough maintenance packages, and comprehensive training programs, guaranteeing smooth and continuous operation at every stage.
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