Introducing the Chain Bucket Iron Power Dredger 120m³ /T from Heng Peng Shipyard: a marvel of engineering designed for unparalleled efficiency and power in sand extraction. Benefit from Qingdao Hengpeng Industry Group Co., Ltd's expertise in dredging technology, and elevate your operations with a machine built to perform with precision and reliability.
1. Introduction
The Chain Bucket Iron Powder Dredger is a marvel of modern engineering and a beacon of excellence in the field of sediment excavation and processing. It epitomizes high precision and cutting-edge innovation, specifically tailored for the extraction of iron ore. This state-of-the-art machine is expertly designed to handle the complex processes involved in excavating and sifting through sand, gravel, and iron ore from aquatic environments such as rivers and lakes.
At the core of this groundbreaking machinery is a seamlessly integrated system that harmoniously combines a chain bucket with an advanced screening mechanism. This ingenious design empowers the dredger to efficiently extract material from the waterbed while ensuring the meticulous separation of iron ore from other materials. The chain bucket, ingeniously equipped with a dynamic rotational mechanism, deftly excavates and performs an initial sorting of materials directly from the underwater sediment, optimizing the entire process.
What truly distinguishes this dredger is its unparalleled capability to identify and segregate iron ore from other substances. With its revolutionary screening technology, the dredger employs specialized techniques that exploit the magnetic properties unique to iron ore. This significantly enhances the extraction efficiency to its maximum potential, ensuring even the tiniest particles of iron ore are meticulously captured and separated from any impurities, achieving a level of precision that sets new industry standards.
Engineered with a focus on unmatched efficiency, exceptional durability, and extraordinary versatility, the Chain Bucket Iron Powder Dredger is crafted to perform in various environmental and geological conditions. The primary screening system integrates both strong and weak magnetic iron ore processing flows, guaranteeing efficient separation of iron ore irrespective of its grade, making it a versatile and essential tool for diverse excavation projects.
2.Specification
| Specification |
Parameter |
| Capacity |
120m³/h |
| Dredging Depth |
3-5m |
| Discharge Distance |
180m |
| Main Engine Power |
100KW |
| Operation System |
Electric Control |
| Material Selection |
Iron |
| Iron Selection Rate |
95% |
3. Features
- Large Capacity: Boasting an impressive capacity of 120m³/h, this powerhouse of a machine is designed to efficiently process a substantial amount of material. Perfectly tailored for large-scale operations, it meets and exceeds demands under normal operating conditions.
- High Iron Selection Rate: With an exceptional iron selection rate of 95%, this piece of equipment ensures precise and effective separation of iron materials from the excavated mixture. This capability not only enhances operational efficiency but also maximizes resource utilization.
II. Flexible Operation Capabilities
- Moderate Dredging Depth: Designed to operate within a dredging depth range of 3-5m, this equipment is versatile enough to handle various environments. It adeptly navigates both shallow and moderately deep waters, making it an adaptable choice for diverse operational settings.
- Remote Discharge: Featuring an impressive discharge reach of up to 180m, this technology simplifies the transportation of processed materials to designated sites. By minimizing the need for manual handling and reducing secondary processing costs, it offers a streamlined solution for material management.
III. Advanced Power System
- Powerful Engine: Equipped with a robust 100KW main engine, this equipment delivers ample power to ensure steady and reliable operation across a range of conditions. Its power support is unwavering, maintaining the machine's performance and stability.
- Electric Control: The electric control system is not only simple to operate but also highly responsive. Designed for easy maintenance and serviceability, it ensures smooth and efficient equipment management.
IV. Durable Materials and Structural Design
- High-Quality Materials: Constructed with superior iron, known for its excellent wear and corrosion resistance, the main body and critical components are built to last. This choice of material significantly extends the lifespan of the equipment, ensuring longevity and durability.
- Optimized Structure: The innovative chain bucket design enhances the equipment's ability to efficiently crush and screen materials during the dredging process. This optimized structure not only reduces energy consumption but also minimizes wear and tear, ensuring a more sustainable operation.
4.Application scenarios
I. River Dredging and Desilting
- River Maintenance: This versatile equipment is expertly designed for the routine dredging and desilting of rivers, adeptly removing silt, sediments, and debris to significantly enhance navigation and bolster flood discharge capabilities.
- Ecological Restoration: Through the dredging process, this equipment plays a pivotal role in revitalizing the river's ecological environment, fostering the thriving survival and reproduction of aquatic organisms while simultaneously restoring the river's natural form and scenic landscape.
II. Port and Waterway Maintenance
- Port Waterway Clearing: Deftly engineered, this equipment is crucial for clearing mud, stones, and debris from port waterways, ensuring seamless navigation and the safe, efficient movement of ships in and out of harbors.
- Berth Maintenance: Around berths, the equipment provides an essential service by excavating and organizing mud and sediments, maintaining a flat, stable surface that is integral to operational efficiency and safety.
III. Reservoir and Lake Management
- Reservoir Desilting: Ideal for the regular desilting of reservoirs, this equipment effectively removes silt and sediments, thereby enhancing water storage capacity and strengthening flood control measures.
- Lake Management: Within lake management, this equipment excels at extracting and cleaning pollutants and sediments from lake bottoms, thus significantly elevating water quality and enriching the ecological environment.
IV. Iron Ore Mining
- Iron Ore Mining: At the forefront of iron ore mining, this equipment is designed to excavate iron ore and minerals, markedly increasing mining efficiency and optimizing resource utilization through advanced screening and crushing capabilities.
- Tailings Processing: During iron ore mining, the equipment is instrumental in the crushing and screening of tailings, recovering valuable components and minimizing resource waste in an efficient, sustainable manner.
V. Other Application Scenarios
- Excavation of Building Foundations: Within construction projects, this equipment serves a critical function in the excavation of building foundations, ensuring a robust and reliable base for construction endeavors.
- Environmental Protection and Governance: In environmental protection and governance, the equipment is a key player in treating pollutants in rivers, lakes, and reservoirs, elevating water quality and enhancing the ecological milieu.
5.Hull decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is meticulously engineered to expertly accommodate the engine room, ensuring seamless, efficient operations and consistently delivering peak performance.
- Side Pontoons: Ingeniously designed, the two side pontoons connect securely to the main pontoon with high-grade bolts, facilitating easy transport and streamlined assembly, epitomizing operational efficiency.
- Construction: Crafted with meticulous precision, every component boasts a robust welded steel construction, ensuring unmatched durability and strength. The hull is fashioned from premium CCSB-grade shipbuilding steel plate, underscoring its exceptional quality and reliability.
6.After-sales service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Experience unwavering support from our dedicated technical experts, ensuring your operations remain effortlessly smooth and efficiently productive. This steadfast commitment guarantees enduring reliability and ultimate peace of mind.
- Maintenance Service: Ensuring Peak Performance and Longevity Our expert team conducts thorough inspections and provides comprehensive maintenance, ensuring optimum performance and effectively extending the lifespan of your priceless equipment.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We deliver superior, top-quality replacement components as needed, maintaining your equipment's peak performance and structural integrity without compromise.
- Technical Assistance: Expert Solutions for Your Every Inquiry Receive expert solutions to all your technical inquiries and challenges, ensuring you possess the expertise and backing to confidently overcome any hurdle.
- Training: Tailored Educational Programs for Mastery and Proficiency Immerse yourself in our customized training services designed to empower your team, enhancing their capability to efficiently operate and maintain the dredger, boosting their confidence and driving excellence in performance.
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