1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger represents a pinnacle of modern engineering, expertly crafted for the rigorous demands of sand, gravel, and iron ore extraction. This cutting-edge machine is a testament to advanced technology, featuring a seamless integration of a chain bucket system coupled with a high-precision screening mechanism. It is meticulously designed to efficiently gather sand and gravel from varied aquatic environments including rivers and lakes, with a particular focus on iron ore. Its most remarkable attribute lies in its sophisticated capacity to distinctly separate iron ore from other substances, courtesy of its pioneering screening technology. By capitalizing on the rotational dynamics of the chain bucket, this dredger adeptly delves into the depths of water bodies, executing a primary screening to segregate iron ore from unwanted materials. It is engineered with an emphasis on superior efficiency, unparalleled durability, and remarkable adaptability to excel in a wide array of environmental and geological conditions. At its core, the dredger's screening system utilizes specialized technical methods, exploiting the magnetic properties of iron ore to enhance extraction efficiency. These methods encompass a spectrum of advanced processes such as strong and weak magnetic iron ore dressing, roasting magnetic separation, flotation, and high-intensity magnetic separation. These sophisticated techniques are deftly applied to cater to various iron ore grades, from the most basic to the most refined. Consequently, the Chain Bucket Iron Powder Dredger emerges as a benchmark of efficiency and expertise in iron ore extraction, well-equipped to address the diverse demands of the contemporary steel industry through its meticulously refined mineral processing flows and technological advances.
2. Features
- Advanced Control System: Embrace cutting-edge innovation with our state-of-the-art PLC control system. This advanced technology empowers a seamless, efficient one-man operation, setting an unprecedented benchmark for technological excellence.
- Efficient Cutter/Wheel Drive: Equipped with a state-of-the-art, high-performance cutter/wheel drive system, this design ensures optimal operation. Experience unmatched operational efficiency and superior performance, crafted for excellence.
- Reliable Hydraulic System: The robust and dependable hydraulic system is the backbone of our design, offering smooth and uninterrupted operation across diverse conditions, assuring reliability at every step.
- Fresh Water Cooling: Our sophisticated fresh water cooling system is engineered to elevate engine efficiency and enhance performance, ensuring peak operational capabilities are consistently achieved.
- Pre-Delivery Testing: Each unit is meticulously assembled and subjected to rigorous quality testing before delivery. This commitment ensures top-notch performance and reliability, safeguarding your investment.
- Quick Assembly: Designed for quick and easy assembly, whether afloat or onshore. This feature minimizes downtime and maximizes productivity, keeping operations seamless and efficient.
- Standard Design: Our design adheres to standard principles, ensuring eligibility for the Coastal Waters Certificate and full compliance with maritime regulations, making it a reliable choice for your needs.
- Spare Parts Availability: Features a readily available range of standard spare parts, ensuring easy and efficient maintenance. This guarantees smooth operations and reduces downtime significantly.
- Optional Equipment: We offer a diverse range of optional equipment to meet specific operational needs, enhancing versatility and allowing customization to suit your precise requirements.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
This dredger is meticulously crafted for the following scenarios:
- Coastal and Inland River Dredging: Expertly engineered to excel in both coastal regions and inland river systems, ensuring superior performance regardless of the environment.
- Sediment Excavation: Efficiently tackles cohesive sediment, meeting and exceeding the rigorous standards set by MWR's class III requirements.
- Mud and Sand Transport: Skillfully designed to transport mud and sand over extensive distances effortlessly, ensuring seamless operation.
- Flexible Use: Its versatile design empowers unparalleled functionality across a multitude of environmental conditions, meeting diverse dredging needs with precision.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse efficiently houses the engine room, ensuring seamless operations and peak performance.
- Side Pontoons: Ingeniously designed, the two side pontoons are connected to the main pontoon using bolts, allowing for effortless transport and streamlined assembly.
- Construction: Expertly crafted, all parts feature a robust welded steel construction, guaranteeing unmatched durability and strength. The hull uses premium CCSB-grade shipbuilding steel plate, a testament to its superior quality, ensuring exemplary performance and resilience in demanding conditions.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Experience unparalleled continuity with our dedicated technical team at your side. Our commitment is to ensure your operations glide seamlessly and efficiently, nurturing a foundation of long-term reliability and trust.
- Maintenance Service: Ensuring Peak Performance and Longevity Benefit from regular, meticulous inspections and comprehensive maintenance routines designed to guarantee your equipment's optimal performance while extending its lifecycle, protecting your investment for years to come.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We supply only the finest replacements for original components whenever required, ensuring your equipment retains its outstanding integrity and efficiency, sustaining seamless functionality throughout its use.
- Technical Assistance: Expert Solutions for Your Every Inquiry Gain confidence with expert solutions to all your technical queries and concerns. Our support guarantees you the insight and assistance needed to confidently address any challenge you encounter.
- Training: Tailored Educational Programs for Mastery and Proficiency Unlock your team's full potential with our bespoke training services. These programs are meticulously crafted to impart the necessary skills for proficiently operating and maintaining the dredger, ensuring both confidence and competence.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to quality and safety, ensuring that our products consistently meet the highest standards.
- BV: Bureau Veritas - Renowned worldwide, this prestigious certification is a testament to our strict adherence to international standards, showcasing our global credibility and trustworthiness.
- ISO9001: International Quality Management Standard - Our steadfast promise to uphold superior quality management practices, reflecting our relentless pursuit of excellence in every facet of our operations.
- ZC: (Additional Certification) - A further testament to our comprehensive compliance with industry benchmarks, highlighting our extensive commitment to excellence and innovation in the industry.
- DNV: DNV GL - A distinguished accreditation that epitomizes our steadfast dedication to safety and rigorous quality standards, reinforcing our reputation as a leading entity committed to excellence.
8. Why Choose HengPeng
- High Quality: Excellence you can trust. Our iron dredger is meticulously crafted with CCS marine steel, ensuring unmatched durability and performance, thanks to our integration of cutting-edge technology. Every piece is a testament to our commitment to quality and innovation.
- Reliable Performance: Unwavering dependability. Experience superior performance with our state-of-the-art drive system and dependable electrical components, designed for optimal efficiency and longevity. Our technology ensures your operations run smoothly and consistently.
- Customization: Tailored precision for your needs. We offer unparalleled flexibility with the ability to customize the dredger to meet your exact needs and adapt to diverse working environments. Personalized solutions designed to fit your operational demands.
- Fast Delivery: Swift and efficient. Benefit from our swift delivery service, with standard designs ready to be dispatched within a mere 10-15 days. We ensure your projects stay on schedule and on track.
- Comprehensive Support: A partnership for success. Enjoy peace of mind with our lifetime technical support, comprehensive maintenance solutions, and hands-on training services to ensure seamless operation. Your success is our priority.
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