1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is an exceptional, cutting-edge device meticulously engineered for the intricate task of efficiently digging and screening sand and gravel, with a particular focus on the extraction of iron ore. This state-of-the-art equipment features an integrated system combining a chain bucket with an advanced precision screening mechanism, allowing it to expertly gather sand and gravel from various aquatic environments, including rivers and lakes. What sets this device apart is its remarkable ability to thoroughly separate iron ore from other materials using its sophisticated screening system. By harnessing the rotational capabilities of the chain bucket, the dredger adeptly excavates the waterbed, performing an initial screening to differentiate iron ore from impurities. Every aspect of this dredger is crafted for optimal efficiency, robust durability, and remarkable adaptability, enabling it to excel in diverse environmental and geological settings. At its core lies a specialized screening system employing technical processes that capitalize on the magnetic properties of iron ore to enhance extraction efficacy. These processes incorporate a range of advanced techniques, such as the strong and weak magnetic iron ore dressing procedure, to ensure efficient separation. Techniques including roasting magnetic separation, flotation, and high-intensity magnetic separation are skillfully employed to handle various grades of iron ore, from low-grade to high-grade. Consequently, the Chain Bucket Iron Powder Dredger stands as a beacon of efficiency and expertise in iron ore extraction, fully equipped to cater to the complex demands of the modern steel industry through its meticulously designed mineral processing flow and technological advancements.
2. Features
- Sophisticated Control System: Command the future with our dredger, maneuvered through a cutting-edge PLC control system that champions seamless, efficient, and singularly operated functionality. This is where technological prowess meets user-friendly design.
- High-Efficiency Cutter/Wheel Drive: Equipped with an avant-garde, high-caliber cutter/wheel drive system, this dredger guarantees peak operational performance and unmatched efficiency every time.
- Durable Hydraulic System: Harness a system defined by unwavering reliability; our hydraulic system offers smooth, consistent performance across diverse conditions, ensuring operational success without interruptions.
- Innovative Fresh Water Cooling: Our advanced fresh water cooling system is designed to elevate engine performance and efficiency, promoting longevity and robust operation.
- Comprehensive Pre-Delivery Testing: Experience peace of mind with our dredgers, meticulously assembled and subjected to stringent quality checks before they are dispatched, guaranteeing unrivaled reliability and superior performance.
- Seamless Quick Assembly: Designed for effortless and swift assembly, both afloat and on land, this feature minimizes downtime and enhances productivity to keep your operations on track.
- Adhering Standard Design: Our dredger adheres to standard design norms, ensuring qualification for the Coastal Waters Certificate and full compliance with maritime regulations.
- Abundant Spare Parts Availability: Benefit from easily accessible, standard spare parts directly from stock, ensuring maintenance is straightforward and operations remain seamless.
- Versatile Optional Equipment: Explore a diverse range of optional equipment tailored to meet specific operational demands, enhancing the dredger's versatility and efficiency.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW Cummins
- Operation System:Electric control
- Selection of Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
The China Heavy-Duty 120m3/T Chain Bucket Iron Dredger is meticulously crafted for the following scenarios, each designed to enhance efficiency and performance:
- Coastal and Inland River Dredging: Expertly engineered to thrive in the challenging environments of both coastal regions and inland river systems, ensuring top-tier dredging results.
- Sediment Excavation: Efficiently tackles cohesive sediment, surpassing the rigorous standards of MWR's class III requirements, making it a leader in sediment excavation technology.
- Mud and Sand Transport: Designed with precision to skillfully transport mud and sand over extensive distances, offering unmatched ease and reliability in operation.
- Flexible Use: Its adaptable design empowers exceptional functionality across a multitude of environmental conditions, expertly catering to diverse dredging needs with unmatched versatility.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This pivotal structure, known as the central powerhouse, skillfully houses the engine room. It ensures seamless operations and impeccable performance, truly the heart of the dredger.
- Side Pontoons: Ingeniously engineered, the two side pontoons are designed to connect with the main pontoon through a secure bolted system. This allows for effortless transportation and a streamlined assembly process, enhancing efficiency.
- Construction: Masterfully crafted, every component of the hull showcases a robust welded steel construction, ensuring unparalleled durability and strength. The hull is constructed with premium CCSB-grade shipbuilding steel plate, reflecting its superior quality and reliability.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success With our unwavering commitment, our dedicated technical team offers continuous support, ensuring your operations are not only smooth and efficient but also reliably successful over the long term.
- Maintenance Service: Ensuring Peak Performance and Longevity Our meticulously conducted regular inspections and comprehensive maintenance services guarantee your equipment remains in peak operational condition, significantly extending its lifecycle and optimizing its performance.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Whenever necessary, we supply premium quality replacements for original components, allowing your equipment to preserve its high performance and efficiency while maintaining its structural integrity.
- Technical Assistance: Expert Solutions for Your Every Inquiry Access expert guidance and solutions for any technical question or issue you encounter, equipping you with the knowledge and support to confidently address every challenge with ease.
- Training: Tailored Educational Programs for Mastery and Proficiency Our specialized training programs are crafted to equip your team with the expertise needed to operate and maintain the dredger efficiently, fostering both confidence and proficiency.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to quality and safety, ensuring that our products meet the highest industry standards.
- BV: Bureau Veritas - Recognized globally, this prestigious certification underscores our steadfast adherence to international standards, reinforcing our brand's integrity and reliability.
- ISO9001: International Quality Management Standard - Our pledge to maintaining superior quality management practices, reflecting our dedication to excellence in every aspect of our operations.
- ZC: (Additional Certification) - Further testament to our comprehensive compliance with industry benchmarks, showcasing our commitment to achieving the pinnacle of industry excellence.
- DNV: DNV GL - A distinguished accreditation that reflects our dedication to safety and rigorous quality standards, symbolizing our relentless pursuit of exceptional standards and innovative solutions.
8. Why Choose HengPeng
- High Quality: Our exceptional iron dredger is meticulously crafted with the finest CCS marine steel, ensuring unparalleled durability and superior performance. We leverage cutting-edge technology to deliver a product that stands the test of time.
- Reliable Performance: Experience unparalleled reliability and top-tier performance with our cutting-edge drive system. Our electrical components are engineered to provide optimal efficiency and long-lasting service, ensuring your operations run smoothly and effectively.
- Customization: We provide exceptional customization options, offering you the flexibility to tailor the dredger according to your precise requirements. Our adaptable design easily integrates with diverse working environments, ensuring seamless operation across various applications.
- Fast Delivery: Take advantage of our rapid delivery service. Our standard designs are ready to be dispatched within an impressively short timeframe of just 10-15 days, allowing you to commence your projects without delay.
- Comprehensive Support: Rest assured with our lifetime technical support and comprehensive maintenance solutions. We offer extensive hands-on training services to ensure your operations are always seamless, efficient, and worry-free.