1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is an exquisitely engineered marvel of modern technology, crafted expressly for the rigorous demands of sand and gravel excavation, with an unparalleled focus on iron ore extraction. This state-of-the-art apparatus integrates a sophisticated system combining a chain bucket and a high-precision screening mechanism, designed to proficiently harvest sand and gravel from diverse aquatic environments, including rivers and lakes. Its signature capability lies in its cutting-edge screening system, which astutely separates iron ore from other materials. Utilizing the rotational elegance of the chain bucket, this dredger expertly scoops from the water's bed, performing an initial screening to meticulously isolate iron ore from any impurities. Designed with an emphasis on optimal efficiency, exceptional durability, and remarkable adaptability, the Chain Bucket Iron Powder Dredger is built to excel across varied environmental and geological landscapes. At its core is a specialized screening system that exploits the magnetic properties of iron ore to enhance extraction efficiency. This involves an array of sophisticated techniques, such as the robust and nuanced magnetic iron ore dressing process flows, to ensure the effective separation of iron ore. Advanced methods like roasting magnetic separation, flotation, and high-intensity magnetic separation are skillfully applied to accommodate a wide range of iron ore grades, from low to high. Consequently, the Chain Bucket Iron Powder Dredger epitomizes efficiency and expertise in iron ore extraction, adeptly tailored to fulfill the diverse demands of the contemporary steel industry with its meticulously optimized mineral processing flow and groundbreaking technological innovations.
2. Features
- Advanced Control System: Equipped with a cutting-edge PLC control system, this dredger delivers unparalleled operational ease and efficiency, enabling flawless single-person operation and heralding a new era of technological prowess.
- Efficient Cutter/Wheel Drive: Featuring a state-of-the-art, high-efficiency cutter/wheel drive system, this dredger ensures exceptional performance and heightened efficiency, redefining operational standards.
- Reliable Hydraulic System: Employing a powerful and trustworthy hydraulic system, this dredger guarantees smooth, continuous operation across a diverse range of working conditions, securing reliability and performance.
- Fresh Water Cooling: Designed with an advanced fresh water cooling system, this dredger significantly boosts engine efficiency and performance, ensuring optimal operational capability.
- Pre-Delivery Testing: Assembled with precision and subjected to stringent quality testing pre-delivery, this dredger promises exceptional performance and unwavering reliability from the first operation.
- Quick Assembly: Ingeniously designed for swift and straightforward assembly both afloat and onshore, this dredger is engineered to minimize downtime and significantly enhance productivity.
- Standard Design: Adhering to standard design principles, this dredger is fully compliant with maritime regulations and eligible for the Coastal Waters Certificate, ensuring seamless integration into maritime operations.
- Spare Parts Availability: Equipped with readily available standard spare parts from stock, this dredger facilitates seamless maintenance and uninterrupted operations, maintaining peak performance effortlessly.
- Optional Equipment: Offers an extensive selection of optional equipment to meet diverse operational requirements, enhancing the dredger's versatility and ability to tackle specialized tasks with ease.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW Cummins
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
This dredger is meticulously crafted for the following scenarios:
- Coastal and Inland River Dredging: Expertly engineered to perform in both coastal regions and inland river systems, ensuring robust operations regardless of the aquatic environment.
- Sediment Excavation: Efficiently tackles cohesive sediment, adhering to the rigorous standards of MWR's class III requirements, making it ideal for precision-driven excavation tasks.
- Mud and Sand Transport: Designed to skillfully transport mud and sand across extensive distances with unparalleled efficiency, facilitating seamless and effortless movement of materials.
- Flexible Use: Its adaptable design empowers functionality in a multitude of environmental conditions, catering to various dredging needs with unmatched versatility and adaptability.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is the core of operations, efficiently housing the engine room. Its design ensures seamless operations and peak performance, making it an integral component of the dredger's superior functionality.
- Side Pontoons: Ingeniously crafted, the two side pontoons are securely connected to the main pontoon with durable bolts. This design not only facilitates effortless transport but also ensures streamlined assembly, enhancing operational efficiency.
- Construction: Expertly crafted for excellence, all components boast a robust welded steel construction that guarantees unmatched durability and strength. The hull is constructed using premium CCSB-grade shipbuilding steel plate, underscoring its superior quality and reliability.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success With unwavering commitment, our devoted technical team provides continuous support to ensure your operations run seamlessly and with maximum efficiency, nurturing a foundation of long-term trust and reliability.
- Maintenance Service: Ensuring Peak Performance and Longevity Through regular inspections and comprehensive maintenance routines, we assure that your equipment performs at its best, extending its lifecycle and safeguarding its value.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Count on us for premium-quality replacement parts for your original components when necessary, ensuring your equipment's integrity and operational efficiency remain uncompromised.
- Technical Assistance: Expert Solutions for Your Every Inquiry Avail yourself of expert solutions for all your technical inquiries and issues, ensuring you possess the insight and assistance necessary to effectively overcome any challenge.
- Training: Tailored Educational Programs for Mastery and Proficiency Our bespoke training services are crafted to empower your team, equipping them with the expertise required to proficiently operate and maintain the dredger, fostering confidence and mastery.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our commitment to quality and safety. This prestigious certification showcases Qingdao Hengpeng Industry Group Co., Ltd's dedication to surpassing industry expectations, ensuring every China Heavy-Duty 120m3/T Chain Bucket Iron Dredger operates at the pinnacle of performance and security.
- BV: Bureau Veritas - Recognized globally, this certification underscores our adherence to international standards. It is an embodiment of our promise to deliver products that not only meet but exceed global benchmarks, guaranteeing reliability and trust in every dredger we produce.
- ISO9001: International Quality Management Standard - Our pledge to maintaining superior quality management practices. This certification solidifies our unwavering commitment to quality assurance across all processes, elevating the China Heavy-Duty 120m3/T Chain Bucket Iron Dredger to exemplify precision and excellence.
- ZC: (Additional Certification) - Further testament to our comprehensive compliance with industry benchmarks. This additional credential reinforces our capability to innovate and maintain robust standards, ensuring unmatched performance and regulatory adherence.
- DNV: DNV GL - A distinguished accreditation that reflects our dedication to safety and rigorous quality standards. This certification is a testament to our relentless pursuit of excellence, highlighting the superior craftsmanship and durability inherent in our China Heavy-Duty 120m3/T Chain Bucket Iron Dredger.
8. Why Choose HengPeng
- High Quality: Our iron dredger is an exemplary piece of engineering, meticulously crafted with CCS marine steel. This ensures unrivaled durability and exceptional performance, bolstered by our integration of the latest cutting-edge technology.
- Reliable Performance: Experience unmatched performance with our state-of-the-art drive system and ultra-dependable electrical components. These are engineered for peak efficiency and unparalleled longevity, setting new standards in reliability.
- Customization: Embrace unrivaled flexibility with our dredger's customizable features. We tailor it to precisely meet your specific requirements, ensuring it adapts effortlessly to a variety of demanding working environments.
- Fast Delivery: Take advantage of our rapid delivery service, with standard designs poised for dispatch within an impressively short timeframe of just 10-15 days.
- Comprehensive Support: Gain peace of mind with our extensive support offerings. Enjoy lifetime technical assistance, holistic maintenance solutions, and practical training services to guarantee smooth and efficient operation.
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