Introducing the state-of-the-art Chain Bucket Iron Power Dredger 120m³ from Heng Peng Shipyard. This marvel of engineering combines precision technology and robust design, seamlessly integrating Australia's cutting-edge advancements for unparalleled efficiency in sludge mining.
1. Introduction
The Chain Bucket Iron Powder Dredger 120m³, a marvel from Qingdao Hengpeng Industry Group Co., Ltd, epitomizes the zenith of innovation and meticulous precision in the field of sediment excavation and iron ore extraction. Engineered with the cutting-edge Austrilia Technology60, this state-of-the-art apparatus is thoughtfully designed to master the complexities involved in excavating and screening sand, gravel, and iron ore from aquatic realms such as rivers and lakes.
At the core of this ingenious machinery is an expertly integrated system that harmoniously fuses a chain bucket with a high-precision screening mechanism. This pioneering design empowers the dredger to proficiently extract materials from the waterbed, ensuring the precise separation of iron ore from other elements. The chain bucket, featuring a dynamic and advanced rotational system, skillfully excavates and performs an initial sorting of materials directly from the submerged sediment.
What distinguishes this remarkable dredger is its unparalleled capability to identify and isolate iron ore from surrounding materials. Boasting revolutionary screening technology, the dredger employs specialized technical processes that exploit the magnetic disparities intrinsic to iron ore. This innovation elevates extraction efficiency to its highest possible level, capturing and isolating even the most minute particles of iron ore from unwanted impurities.
Crafted with a focus on exceptional efficiency, robust durability, and outstanding versatility, the Chain Bucket Iron Powder Dredger is engineered to thrive in diverse environmental and geological conditions. The main screening system integrates both robust and subtle magnetic iron ore dressing process flows, ensuring the effective separation of iron ore irrespective of its quality. This makes it a powerhouse in the world of sediment processing, setting new standards in mining operations.
2.Specification
Specification |
Parameter |
Capacity |
120m³/h |
Dredging Depth |
3-5m |
Discharge Distance |
180m |
Main Engine Power |
100KW |
Operation System |
Electric Control |
Material Selection |
Iron |
Iron Selection Rate |
95% |
3. Features
- Large Capacity: Boasting an impressive capacity of 120m³ per hour, this state-of-the-art equipment is engineered to manage a substantial volume of material effortlessly during standard operations. It is meticulously crafted to fulfill the rigorous demands of extensive and large-scale projects with ease.
- High Iron Selection Rate: Achieving an outstanding iron selection rate of 95%, the equipment excels in effectively isolating iron-rich materials from the excavated substrate. This remarkable efficiency not only enhances operational productivity but also maximizes the utilization of valuable resources, ensuring that your mining endeavors are both productive and cost-effective.
II. Flexible Operation Capabilities
- Moderate Dredging Depth: Designed for versatile applications, the equipment offers a dredging depth range between 3 to 5 meters. This adaptability makes it perfectly suited for a wide array of operational settings, including both shallow and moderately deep water environments, ensuring comprehensive coverage.
- Remote Discharge: Equipped with an extensive discharge capability reaching up to 180 meters, it streamlines the process of transferring screened materials to their designated locations. This innovative feature significantly curtails the costs associated with manual labor and further processing, making your operations more efficient and economical.
III. Advanced Power System
- Powerful Engine: The heart of the equipment is a formidable 100KW engine, meticulously designed to deliver robust power support. It ensures stable and reliable operation across a multitude of working conditions, providing the strength needed to tackle even the most challenging tasks with confidence.
- Electric Control: The user-friendly electric control system offers intuitive operation with rapid responsiveness. Maintenance and servicing are straightforward and hassle-free, allowing for seamless management and uninterrupted operation of the equipment.
IV. Durable Materials and Structural Design
- High-Quality Materials: Constructed with premium iron, the primary structure and essential components boast excellent wear and corrosion resistance. This superior quality material selection is pivotal in extending the operational lifespan of the equipment, ensuring long-term reliability and performance.
- Optimized Structure: The ingeniously designed chain bucket mechanism is crafted to enhance the efficiency of material crushing and screening during excavation. This thoughtful design reduces energy consumption and minimizes wear, optimizing the overall performance and longevity of the equipment in demanding environments.
4.Application scenarios
I. River Dredging and Desilting
- River Maintenance: This advanced equipment serves an essential role in the regular dredging and desilting of rivers. It efficiently removes silt, sediments, and debris from the riverbed, enhancing navigation and significantly bolstering flood discharge capabilities.
- Ecological Restoration: Through effective dredging, the equipment not only improves the ecological environment of rivers but also fosters the thriving survival and reproduction of aquatic organisms. It aids in restoring the natural aesthetics and landscape of the river, offering a balanced ecological system.
II. Port and Waterway Maintenance
- Port Waterway Clearing: This versatile machinery adeptly clears mud, stones, and debris from port waterways, ensuring seamless navigation and the secure passage of incoming and outgoing ships, enhancing port operation safety.
- Berth Maintenance: Around berths, this equipment is instrumental in excavating and organizing mud and sediments, maintaining a smooth and stable surface. It ensures optimal berth conditions for efficient docking and cargo handling.
III. Reservoir and Lake Management
- Reservoir Desilting: Regular desilting of reservoirs is made efficient with this equipment, as it removes silt and sediments from the bottom, enhancing water storage and bolstering flood control capabilities, thus safeguarding communities.
- Lake Management: In lake management, this equipment excels in excavating and cleansing pollutants and sediments from the lakebed, significantly improving water quality and fostering a healthier ecological environment.
IV. Iron Ore Mining
- Iron Ore Mining: In the realm of iron ore mining, this equipment proves invaluable by efficiently excavating iron ore and minerals. It enhances mining efficiency and optimizes resource utilization with its advanced screening and crushing capabilities.
- Tailings Processing: During iron ore mining, the equipment excels in the crushing and screening of tailings, recovering valuable components and minimizing resource wastage, thus promoting sustainable mining practices.
V. Other Application Scenarios
- Excavation of Building Foundations: In construction projects, this equipment is crucial for the precise excavation of building foundations, laying a robust groundwork that ensures stability and durability for construction endeavors.
- Environmental Protection and Governance: In the sphere of environmental protection and governance, this equipment plays a vital role in treating pollutants within rivers, lakes, and reservoirs, greatly enhancing water quality and elevating the ecological balance.
5.Hull decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is meticulously engineered to house the engine room with utmost efficiency, ensuring seamless operations and delivering peak performance consistently.
- Side Pontoons: Ingeniously designed, the two side pontoons are bolted to the main pontoon with high-grade bolts, ensuring easy transport and smooth assembly, epitomizing efficiency and innovation.
- Construction: Crafted with precision, every component boasts robust welded steel construction, ensuring unmatched durability and strength. The hull utilizes top-tier CCSB-grade shipbuilding steel plate, reflecting its outstanding quality and reliability.
6.After-sales service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Embark on a journey of enduring support with our dedicated technical team by your side, ensuring your operations are not just functional, but flourish with seamless efficiency. Our unwavering commitment stands as a beacon of long-term reliability, offering peace of mind at every turn.
- Maintenance Service: Ensuring Peak Performance and Longevity Our expert team performs meticulous inspections paired with comprehensive maintenance, dedicated to guaranteeing not only supreme performance but also significantly extending the lifespan of your invaluable equipment, so it continues to serve you brilliantly.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We are committed to providing top-tier replacement components that match the original quality as needed, ensuring that your equipment's performance remains impeccable and its integrity unblemished, allowing for seamless functionality.
- Technical Assistance: Expert Solutions for Your Every Inquiry Unlock expert-level solutions to all your technical inquiries and challenges with ease, empowering you with the knowledge and support needed to confidently conquer any obstacle that comes your way.
- Training: Tailored Educational Programs for Mastery and Proficiency Immerse yourself in our bespoke training services, meticulously crafted to empower your team. Enhance their skills to operate and maintain the dredger with remarkable efficiency, instilling them with the confidence and prowess to achieve excellence.