1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger represents the pinnacle of modern engineering in sand and gravel dredging technology, specifically tailored for the rigorous demands of iron ore extraction. This revolutionary apparatus integrates a state-of-the-art chain bucket system with a precision-engineered screening mechanism to deliver extraordinary performance in sand and gravel recovery from aquatic environments, including rivers and lakes. At the heart of its capabilities lies its exceptional ability to isolate and extract iron ore with unparalleled precision. By utilizing the rotational dynamics of its chain bucket, this dredger efficiently excavates from the waterbed, conducting preliminary screenings that adeptly differentiate iron ore from lesser materials. Built with an unwavering commitment to efficiency, durability, and adaptability, the Chain Bucket Iron Powder Dredger is designed to excel across a variety of challenging environmental and geological landscapes. Its core screening system is a marvel of specialized technology, employing the magnetic characteristics of iron ore to optimize extraction efficiency. It masterfully implements sophisticated techniques such as robust and subtle magnetic iron ore dressing processes, ensuring superior separation of iron content. Additionally, processes like roasting magnetic separation, flotation, and high-intensity magnetic separation are expertly applied to accommodate a wide spectrum of iron ore grades, from the most basic to the highest quality. Consequently, the Chain Bucket Iron Powder Dredger emerges as a model of proficiency and expertise in iron ore recovery, fully equipped to cater to the complex demands of the contemporary steel industry with its meticulously crafted mineral processing flows and cutting-edge technological advancements.
2. Features
- Advanced Control System: Operated by a state-of-the-art PLC control system, this dredger is engineered for seamless, highly efficient one-man operation, embodying the pinnacle of technological innovation and advancement.
- Efficient Cutter/Wheel Drive: Equipped with a cutting-edge, high-performance cutter/wheel drive system, this dredger ensures optimal operation and unrivaled efficiency, setting new standards in the industry.
- Reliable Hydraulic System: Built with a robust and dependable hydraulic system, this dredger guarantees smooth and uninterrupted operations, even under challenging conditions, for maximum reliability and performance.
- Fresh Water Cooling: Incorporates a sophisticated fresh water cooling system designed to enhance engine efficiency and performance, ensuring long-lasting and consistent operational excellence.
- Pre-Delivery Testing: Expertly assembled and subjected to rigorous quality testing prior to delivery, this dredger is guaranteed to provide top-notch performance and unmatched reliability from the start.
- Quick Assembly: Expertly engineered for easy and rapid assembly, whether on water or land, ensuring minimal downtime and maximizing productivity for your operations.
- Standard Design: Adheres to standard design principles, ensuring full eligibility for the Coastal Waters Certificate and full compliance with all maritime regulations for peace of mind.
- Spare Parts Availability: Boasts readily available standard spare parts from stock, facilitating easy and efficient maintenance to keep operations running smoothly without interruptions.
- Optional Equipment: Offers a diverse range of optional equipment choices designed to meet specific operational needs, greatly enhancing the dredger's versatility and functionality.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW Cummins
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
This dredger is meticulously crafted for the following scenarios:
- Coastal and Inland River Dredging: Expertly engineered to perform outstandingly in both coastal regions and inland river systems, ensuring superior sand and sediment management.
- Sediment Excavation: Efficiently tackles cohesive sediment, adhering to the rigorous standards of MWR's class III requirements, making it perfect for complex dredging tasks.
- Mud and Sand Transport: Ingeniously designed to skillfully transport mud and sand across extensive distances with remarkable ease and efficiency.
- Flexible Use: Its adaptable design empowers functionality across a multitude of environmental conditions, perfectly catering to various dredging needs with precision and reliability.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of the following meticulously engineered components:
- Main Pontoon: This central powerhouse meticulously accommodates the engine room. It ensures seamless operations with peak performance, making it indispensable to the dredger’s efficiency.
- Side Pontoons: Ingeniously designed, the dual side pontoons are securely connected to the main pontoon using robust bolts. This allows for effortless transport and streamlined assembly, enhancing operational efficiency.
- Construction: Expertly crafted, all parts boast a robust welded steel construction, ensuring unmatched durability and unparalleled strength. The hull's construction utilizes premium CCSB-grade shipbuilding steel plate, affirming its superior quality and longevity.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Benefit from the unwavering support of our dedicated technical team, committed to ensuring your operations flow seamlessly and efficiently, establishing a foundation for long-term reliability.
- Maintenance Service: Ensuring Peak Performance and Longevity Experience peace of mind with our regular inspections and comprehensive maintenance services, designed to maintain optimal performance and extend the lifespan of your invaluable equipment.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Count on us for top-tier replacements of original components whenever required, diligently preserving the integrity and efficiency of your cherished equipment.
- Technical Assistance: Expert Solutions for Your Every Inquiry Gain confidence with access to expert solutions for all your technical questions and challenges, empowering you with the knowledge and support necessary to overcome any obstacle.
- Training: Tailored Educational Programs for Mastery and Proficiency Our bespoke training services are crafted to boost your team's skills, enabling them to operate and maintain the dredger with utmost efficiency and competence, fostering assurance and expertise.
7. Certifications
- CCS: China Classification Society - A hallmark of unparalleled excellence, showcasing our unwavering commitment to quality and safety. This esteemed certification is a testament to our dedication to adhering to the highest standards within the industry.
- BV: Bureau Veritas - An internationally recognized authority, this prestigious certification highlights our strict compliance with global standards, reinforcing our promise to deliver products of exceptional quality and reliability worldwide.
- ISO9001: International Quality Management Standard - Our steadfast pledge to maintaining the highest levels of superior quality management practices, ensuring that our products consistently surpass expectations.
- ZC: (Additional Certification) - A further testament to our comprehensive compliance and commitment to meeting and exceeding industry benchmarks. This certification enhances our credibility and supports our dedication to excellence.
- DNV: DNV GL - A distinguished and highly regarded accreditation that reflects our unwavering dedication to safety and the most rigorous quality standards. It serves as a testament to our relentless pursuit of excellence and integrity in every facet of our operations.
8. Why Choose HengPeng
- High Quality: Our iron dredger is a marvel of engineering, crafted meticulously with CCS marine steel. This ensures not just durability but also unparalleled performance, owing to our seamless integration of pioneering technology.
- Reliable Performance: Unlock a new level of efficiency with our state-of-the-art drive system and top-notch electrical components. These are meticulously designed to deliver not only optimal efficiency but also exceptional longevity.
- Customization: Experience an extraordinary level of customization with our dredger, tailored to not only meet your precise requirements but also to adapt seamlessly to a variety of working environments.
- Fast Delivery: Capitalize on our expedited delivery service, featuring standard designs that are primed for dispatch in an astonishingly short timeframe of just 10-15 days.
- Comprehensive Support: Relish the assurance of lifetime technical support paired with comprehensive maintenance solutions. Additionally, take advantage of our hands-on training services, designed to ensure your operations run smoothly and efficiently.
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