Introducing the state-of-the-art Chain Bucket Iron Power Dredger 120m³, exclusively crafted at the renowned Heng Peng Shipyard. This marvel of engineering combines cutting-edge Australian technology with robust construction to deliver unparalleled performance in salt mining operations. Experience the perfect blend of power and precision with Heng Peng's signature craftsmanship, ensuring efficiency and reliability in every dredging task.
1. Introduction
Introducing the Chain Bucket Iron Powder Dredger, a marvel of engineering that embodies the peak of innovation and precision in sediment excavation and processing, particularly excelling in the extraction of iron ore. This advanced piece of machinery is meticulously engineered to adeptly handle the complex task of excavating and screening sand, gravel, and iron ore from aquatic environments such as rivers and lakes.
At the core of this state-of-the-art equipment is an integrated system that effortlessly combines a chain bucket with a precision screening mechanism. This groundbreaking design empowers the dredger to efficiently retrieve materials from the waterbed, ensuring a precise separation of iron ore from other substances. The chain bucket, with its dynamic rotational functionality, expertly excavates and conducts the initial sorting of materials right from the underwater sediment, making the process seamless and highly effective.
The hallmark of this dredger is its unparalleled capability to distinguish and separate iron ore from other materials. This is achieved through its revolutionary screening technology, which employs specialized technical processes to exploit the magnetic differences intrinsic to iron ore. This heightened extraction efficiency ensures that even the finest particles of iron ore are meticulously captured and segregated from unwanted impurities, maximizing purity and quality.
Engineered with an unwavering focus on superior efficiency, exceptional durability, and remarkable versatility, the Chain Bucket Iron Powder Dredger is crafted to perform optimally across a diverse range of environmental and geological settings. Its core screening system adeptly integrates both strong and weak magnetic iron ore dressing process flows, guaranteeing efficient separation of iron ore irrespective of its grade, and setting a new benchmark in performance and reliability.
2.Specification
| Specification |
Parameter |
| Capacity |
120m³/h |
| Dredging Depth |
3-5m |
| Discharge Distance |
180m |
| Main Engine Power |
100KW |
| Operation System |
Electric Control |
| Material Selection |
Iron |
| Iron Selection Rate |
95% |
3. Features
- Large Capacity: Boasting an impressive capacity of 120m³/h, this exceptional piece of equipment is engineered to manage extensive volumes of material seamlessly under standard operating conditions, perfectly catering to the needs of expansive industrial operations.
- High Iron Selection Rate: Achieving an outstanding iron selection rate of 95%, this advanced dredger ensures the meticulous screening and separation of iron materials from excavated contents, thereby significantly enhancing operational efficiency and the utilization of valuable resources.
II. Flexible Operation Capabilities
- Moderate Dredging Depth: With a versatile dredging depth ranging from 3-5m, this cutting-edge dredger is adeptly equipped to operate within diverse environmental conditions, including both shallow and moderately deep water zones.
- Remote Discharge: Featuring a remarkable discharge range of up to 180m, this feature streamlines the transportation of screened materials to designated areas, drastically minimizing the costs associated with manual handling and supplementary processing.
III. Advanced Power System
- Powerful Engine: Equipped with a robust main engine delivering 100KW of power, this machine provides ample power support, ensuring stable and reliable operations across a myriad of demanding environments.
- Electric Control: The state-of-the-art electric control system is designed for user-friendliness, offering rapid response times and ease of maintenance and servicing, enhancing overall operational productivity.
IV. Durable Materials and Structural Design
- High-Quality Materials: Constructed from superior iron, renowned for its exceptional wear and corrosion resistance, the main body and critical components of this equipment promise an extended service life, robust performance, and enduring dependability.
- Optimized Structure: The innovative chain bucket design allows for more efficient crushing and screening of materials during excavation, while simultaneously reducing energy consumption and wear, exemplifying a harmonious balance of power and efficiency.
4.Application scenarios
I. River Dredging and Desilting
- River Maintenance: This innovative equipment is perfect for the regular dredging and desilting of rivers, effectively removing silt, sediments, and debris from the riverbed. It significantly enhances navigation and enhances flood discharge capabilities, ensuring the smooth flow of waterways.
- Ecological Restoration: Through the dredging of rivers, this machinery contributes to an improved ecological balance, fostering the thriving survival and reproduction of aquatic organisms. It aids in restoring the river's natural form and landscape, supporting a healthier ecological environment.
II. Port and Waterway Maintenance
- Port Waterway Clearing: This state-of-the-art equipment is adept at clearing mud, stones, and debris from port waterways, guaranteeing smooth navigation. It ensures the safe entry and exit of ships, maintaining efficient port operations with ease and reliability.
- Berth Maintenance: Around the berths, this equipment excels in organizing and excavating mud and sediments, keeping the area flat and stable. It ensures the maintenance of a secure and steady surface, essential for hassle-free port operations.
III. Reservoir and Lake Management
- Reservoir Desilting: Ideal for reservoir management, this equipment facilitates regular desilting, expertly removing silt and sediments from the reservoir bottom. It enhances water storage capacity and strengthens flood control measures, ensuring optimum reservoir functionality.
- Lake Management: In lake management, this equipment is indispensable for excavating and cleansing pollutants and sediments from the lake bed. It enhances water quality and bolsters the ecological environment, promoting a vibrant aquatic ecosystem.
IV. Iron Ore Mining
- Iron Ore Mining: In the realm of iron ore mining, this equipment is unrivaled, excavating iron ore and minerals with remarkable efficiency. It boosts mining productivity and maximizes resource utilization through its proficient screening and crushing capabilities.
- Tailings Processing: During iron ore mining, this equipment is crucial for the crushing and screening of tailings, allowing the recovery of valuable components. It minimizes resource waste, promoting sustainable mining practices.
V. Other Application Scenarios
- Excavation of Building Foundations: In construction projects, this equipment is a cornerstone for the excavation of building foundations. It provides a robust and dependable foundation, ensuring the stability and success of construction endeavors.
- Environmental Protection and Governance: Within the environmental protection and governance sector, this equipment proves invaluable. It treats pollutants in rivers, lakes, and reservoirs, significantly improving water quality and enhancing the ecological environment.
5.Hull decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is meticulously engineered to house the engine room with utmost efficiency, ensuring that operations run smoothly and consistently hit peak performance levels.
- Side Pontoons: Ingeniously designed, the two side pontoons are firmly attached to the main pontoon with high-quality bolts, facilitating effortless transportation and seamless assembly, embodying the pinnacle of operational efficiency.
- Construction: With expert precision, each component boasts a robust welded steel construction, ensuring exceptional durability and strength. The hull features premium CCSB-grade shipbuilding steel plate, a hallmark of its outstanding quality and reliability.
6.After-sales service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Delight in the unwavering support provided by our dedicated technical team, ensuring your operations run smoothly and efficiently. This steadfast commitment guarantees long-term reliability and peace of mind, so you can focus on what truly matters—your business success.
- Maintenance Service: Ensuring Peak Performance and Longevity Our expert team performs thorough inspections and comprehensive maintenance services to ensure your equipment operates at peak performance. This meticulous care significantly extends the lifespan of your invaluable machinery, keeping it in prime condition.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We provide top-tier replacements for original components as needed, ensuring your equipment maintains peak performance and structural integrity. With our premium quality parts, your operations can continue smoothly without interruption.
- Technical Assistance: Expert Solutions for Your Every Inquiry Receive expert solutions for all your technical questions and challenges, providing you with the knowledge and support needed to confidently overcome any obstacle. Our assistance ensures you're always equipped to handle any situation effectively.
- Training: Tailored Educational Programs for Mastery and Proficiency Discover our customized training services designed to empower your team, boosting their capability to proficiently operate and maintain the dredger. Our tailored programs instill confidence and promote excellence, ensuring your team is well-prepared for success.
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